Process equipment

Spray Dryers

The spray dryer allows the production of powder products by water evaporation and can be used with solutions, suspensions and emulsions.

Once the necessary operating parameters have been set, the dryer will be the solution to obtain powder products or fine agglomerates with set and constant characteristics (moisture, particle size distribution, density).

The process involves spraying the concentrated liquid to be supplied into small droplets in a chamber in which hot air is circulated:

• designed for any capacity required by the Customer

• feed rates from a few hundred grams up to more than 100 tonnes per hour

• continuous operation with fully automatic control

• suitability for use with both heat resistant and heat sensitive products

• spray drying system with fluidized bed and closed loop, turbine dryer, indirect heat exchanger, external fluidized bed and dust collector

Application:

• petrochemistry

• pharmaceutics

• foodstuff industry

Liquid and solids separation technologies and equipment

Process equipment for various applications а for processing:

• polymers/synthetic rubber

• vegetables/oil seeds

• animal feeds

• meat by-products

Processing equipment for polymers

Dehydration and drying equipment

It is possible to select individual equipment components for plants already in operation, or to produce turnkey systems according to the Customer's technical requirements. The company can provide innovative process control systems for its Customers' equipment.

Quality products with reduced operating costs

Continuous dehydration and drying equipment and systems are the world's most universal and efficient means for complete drying of rubber and polymers. Our company offers turnkey solutions for the production of processing systems. The combined use of production equipment such as a screw press and a dryer makes it possible to minimize processing times at standard temperature. This increases control, ensures the highest product quality, minimizes working space required, reduces capital investment and increases the range of capacities and the variety of polymers that can be processed.

The drying experience of the various types of rubbers and polymers currently manufactured is reflected in the reliable design and selection of metals. This maximizes corrosion protection, wear resistance, and reduces the production costs associated with replacing wear parts.

We provide equipment, engineering, commissioning and training for the processing of a wide range of rubber grades. The process systems cover the four main processing steps:

• dehydration

• drying

• dewatering

• pressing




Machines and equipment for all stages of polymer processing are supplied. Examples of technologies are given below:

Programmable logic controller panels used to monitor and control the finishing lines

Dehydration: - separator screen - separator vessels - presses Expeller®

Drying: - drying unit - Expander-Dryer® - hot boxes - screw lift elevator

Dewatering: - baling press - vibration feeder - distributing conveyor - scale

Pressing: - roller and belt conveyors - metal detector - reference scales - rejected product conveyor line - packaging machine - bag soldering system -cargo loading system




Characteristics of dehydration and drying equipment:

• The drying capacities of systems for complete drying range from 50 to 12,000 kg of material per hour.

• Usually, when supplying dehydration and drying systems, the company guarantees not only the performance, but also the moisture content of the finished product. In most cases, a reduction in moisture content from 90% to 0.5% or less in the finished product is guaranteed. The main parts of any mechanical finishing line are the press and the dryer.

The press is part of the dehydration system and the dryer is part of the drying system:

Presses

• Presses are available from 25 to 500 h.p.

• After processing in the press, the moisture level in the product is reduced by 60-80%

• A wide range of models is available, including various options such as steam jackets, individual knives, throttle controllers, etc.



Drying machine

• The dryer line features the most cost-effective equipment for final drying of synthetic rubbers

• The mixture contains between 8 and 15% moisture, and the moisture content of the mixture is usually reduced to 3% or less at the outlet. Due to the fact that the product comes out porous and pressed, moisture residues are easily removed during hot processing in hot cabinets

• Dryers are available in capacities from 50 to 2,000 hp

• Models are equipped with various options and the use of a wide range of corrosion-resistant alloys is appreciated by our Customers



Equipment and components for the transport and production of materials in a wide range of applications:

• Plastics
• Catalysts
• Chemicals
• Foodstuffs and animal feeds
• Pharmaceutical products
• Minerals
• Non-woven materials

A wide range of process equipment and components ensures that any Customer project, whatever its size, can be implemented.

All over the world, huge quantities of materials are produced to meet consumer demand. However, wherever they are produced, there is always a use for our machinery, which can be involved in complex and modern process equipment, and systems.

The available solutions make it possible to implement systems for all process stages, such as:

• raw material supply
• conveying
• separation
• homogenization
• storage
• thermal treatment - including complex material handling systems. Equipment development is supported by extensive experience in the field of plant equipment and our Customers benefit from equipment adapted to their specific needs

Our solutions are implemented using the following equipment:

• silos, including silo and hopper mixers
• air injection equipment packages
• vacuum receivers and loaders
• pneumatic conveying systems
• filters and sifters
• mixers and blenders
• extruders and compounders (including compounding extrusion lines)
• pelletizers
• complete plastic processing lines